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Instruments Cleaning & Care

PROCESS / MATERIAL REQUIREMENT
Water PH
Chloride & Fluoride
4.5 - 9.5
Less than 120mg/1(ppm)
Salt
Water Temperature
Less than 200mg/1(ppm)
Below 45'C
Intended Use
To open Instruments after auto clave or operation.
Instruments are meant for unique intended use only.
Allow the Instruments to reach room temperature before open.
Post operation Cleaning start time.
During Cleaning
Less than 6 Hours (Recommended 20 minutes)/Approved wetting agents to be used.
Rack, blades, work part to be in open condition for better exposure.
During Cleanings
During Cleaning
Separate racks for Delicate, small, micro structured and heavy Instruments
Avoid Dropping or Bumping
During Cleaning
During Cleaning
Genuine Cleaners and Disinfectants
Free from foam carry over from Cleaners / Disinfectant Residues
During Cleaning
During Cleaning
Immerse Approx. 5 minutes in Hydrogen Peroxide.
De mineralised / Distilled water Free from minerals, silicates and chlorides
Final Rinsing
Soap Solution
Fresh Prepared Water on Daily basic
Neutral PH soap (between 7ph-8ph) free from iodine, Chlorhexidine and bleaches.
Dissimilar Metal
Brushes
Clean SS Instruments only.
Stiff Nylon Brushes under Water.
Drying
Storage
Wipe with soap Free towels and Air dry
Room Temperature and constant humidity.
Storage
Storage
Separate racks for delicate, Small, micro structured and Heavy instruments
Store instruments After drying Properly.
Storage
Storage
Free from Stress and Kink
Free form Corrosive fumes
Sterilization
Sterilization
Auto clave 132'C & 15 minutes (15 - 20 psi)
Distilled water
Sterilization
Sterilization
Adequate Drying after Autoclaving.
Autoclave Instruments with ratchet in open position.
Sterilization
Lubrication
Heavy Instruments at Bottom and Delicate at top
Paraffin / White oil basis
Lubrication
Sterilization Soaking in Disinfectant Solution
Paraffin / White oil basis
Neutral pH (between 7pH - 8pH) free from Benzyl ammonium chloride, Chlorhexidine and bleaches, chloride, Dish& hand wash, laundry and bath soap
Sterilization Soaking in Disinfectant Solution
Sterilization Soaking in Disinfectant Solution
Follow Manufacturer’s Instruction for Exposure Time / Concentration
Final rinse with sterile Distilled water& proper drying
ABNORMAL RESULTING PROBLEM
<4.5 & >9.5
Above 120mg/l(ppm)
Corrosion
Corrosion
Above 200mg/l(ppm)
Above 45'C
Corrosion
Coagulation of body fluid and lead to stain corrosion
Using Instruments For Other Purpose
Open Instruments at high or low Temperatures
Mechanical Damage
Stress Corrosion
Above 6 Hours & Aldehyde containing disinfectants / Soaking in water or unapproved liquids.
Blood and boby Fluids stains & Protein inside the hidden parts.
Corrosion Due to blood and body fluids stains & protein Fixing.
Corrosion
Ultrasonic Wash in Common Rack.
Dropping and Bumping with Force
Lead to Mechanical Damage
Mechanical Damage of Sharp and Delicate Parts
Contaminated Cleaners and Disinfectants
Carry over of Foam from Cleaners / Disinfectant Residues
Lead to Surface Changes
Corrosion
Longer than 5 minutes
Soft and Tap water Will lead Stain.
Lead to Surface Changes
Corrosion
Used for too long, contamination level high.
Dish & hand wash, Laundry and bath Soap will lead Corrosion
Corrosion
Corrosion
Dissimilar Metal like Aluminium, Chromium etc. Will cause Reverse Plating.
Metal brushes will damage Natural Passivation Layer
Galvanic Corrosion
Lead to Corrosion
Natural drying will lead to stain.
Large temperature Variation lead condensation Inside plastic package, which will lead corrosion
Lead to Corrosion
Lead to Corrosion
Stored in common place
Not properly Dried and stored in ratchet locked Position.
Mechanical Damage
Rust and Stress crack.
Stress & Kink
Humidity more than 65% RH and chemical fumes Like ammonia, acid fumes, Active chlorine etc.,
Mechanical Damage
Lead to Corrosion
High temperature and pressure.
Tap water with high Mineral Content
Crack
Corrosion
Inadequate Drying
Autoclave Instruments in Ratchet closed Condition
Spotting/Corrosion
Stress Crack.
Stains
With soap residue/ Not thoroughly rinsed
Corrosion
Corrosion
Un even Loading
Heavy Load
Crack
Crack
Small Instruments at bottom
Without Lubrication
Crack
Fretting corrosion
Silicon oil
Not Complies
Bad Movement.
Corrosion
Not Follow
Not complies/sterilisation with saline solution
Corrosion
Corrosion/Pitting